Tag: repair

Mast woodwork complete

I was very happy to receive these photos today from Nick Gates, the excellent shipwright repairing the rot on Molly’s mast foot. They tell the story of how the scarph is carried out, resulting in a very elegant job, which even improves on the original.

Sitka spruce block being planed flat
New piece ready for fitting, showing channel for cables
Clamps applied!
Trimming the scarph
Pleasing shape!
Fairing the shoulders
Nick put on a technical bit of tape at the start of the job, to retain the exact length of the mast
Precisely four feet from the foot
The new foot is made of teak, salvaged from the side of some steps on a Baltic Trader which was broken up 20 years ago
Foot is screwed on and the holes filled with epoxy and microlite (filler) mix
Finishing the surface prior to varnishing
I’ve paid for a spruce block to be turned into shavings!! 😉

Mast repair

Molly’s mast lowered and ready for maintenance
The foot of Molly’s mast when we inspected it in August. In fact the rot extended inside almost up to the tabernacle bolt hole!

When we bought Molly last year, we could see that the mast needed some maintenance, but were not able to drop the mast whilst we were ashore in the yard. During the summer, we removed the mast to reapply the Sikkens coating. To our dismay, we discovered rot at the foot of the mast! This winter, work is finally going ahead to refurbish the mast: remove rotten wood, scarphing new timber and adding a hard wood cap to the foot of the mast which will protect the end grain of the spruce. Whilst we’re at it, we’ll change to coating to a more traditional varnish, which will allow us to better see any signs of water damage to the wood and, I feel, give better protection to the wood, albeit at the cost of annual or biannual sanding and topping up the varnish. Here’s a video of our trip to see the shipwright Nick Gates, who has been assessing the work, before completing the refurbishment of our mast.